Abtex Corporation | A Deburring Technology Company

             



Deburring of Saw Cut Aluminum Extrusions
  

Productivity  •  Quality  •  Safety 


What People Are Saying  
 
"We needed a deburring system to integrate into
our line for a pack out
system. It had to be
able to deburr
multiple surfaces
and we wanted it to
compensate for brush wear.

 

Abtex's applications
engineers were extremely
responsive in their
deburring sample parts
and in their interface
with our customer. I was
impressed with their
attention to detail and
the thought that went
into the unit.


We and our Fortune 500
customer would
go back to Abtex in
a minute."


- Dan Schwab Distech Systems • New York  

 

 

 



Recommended Brushes
    Quick. Clean. Efficient
 
 
Abtex end deburring systems increase your productivity by decreasing cycle times over hand deburring.
 
Accurate brush penetration is
maintained throughout each
production run, leading to improved
quality.

 
Parts are clamped into Abtex end
deburring systems, and each
machine is activated by “deadman”
switches, increasing operator
safety.

 
Specifications presented here are
for Abtex’s most popular end
deburring systems. However, any of
these systems can be customized,
or Abtex engineers can design a totally custom system for your
application.
       
  • Benefits To You
      
    Removes burrs quickly and completely  regardless of work piece geometry.
     
  •  Lateral surface finish not affected.
     
Requires minimal operator training and skill.
 
 Removes burrs quicly and completely regardless of
work piece geometry

 
Lateral surfaces finish not affected
 
Reduces operator fatigue
 
Small foot print designs
 
Safe guard features
 
Requires minimal operator training and skill
 
Customized engineered solutions available


 
Abtex End Deburring Systems


See Videos for Deburring Systems of Aluminum End Profiles

 

 Single Head Semi-Automatic End Deburring System
 

Click to view Single Head Semi-Automatic End Deburring System video

Double Head Flow-Through System
 

Click to view Double Head Flow-Through System video
 

 Double End Tube Deburring System
 
Click to view Double End Tube Deburring System video


 
 





 Aluminum Extrusion Deburr


Challenge:  After saw cutting operation part ends need to be made burr free for handling and downstream operation.

Current process:  Customer has been using abrasive nylon and wire brushes on a buffing stand but results have been inconsistent and an increase in orders requires another method be found.

   

Before
 
Aluminum Deburring Before

 


 After
 
Aluminum Deburring After


 
Abtex Solution:  Abrasive nylon brushes are an excellent tool for deburring aluminum extrusions but presenting the part properly to the brush is key in achieving good results. With an Abtex End Deburring System brush penetration is maintained so that consistent results are achieved from part to part. Customer can now easily handle the increase in production and at the same time has a manageable deburring process for this and other extruded parts they manufacture.

Time/labor saved:  Where only a few irregular parts could be processed each minute they can now do as many as 20 parts per minute with consistent results.