Deburring of Fine Blanked and Stamped Parts
Stainless Steel Machine enclosure – Superior protection from rust or deterioration.
Tri-color Machine – Powder coated to customer specification.
Continuously welded frame – prevents against coolant leaks.
All Sub-Assemblies in work area SS or Electroless plated – ibid #1.
Main Conveyor belt tracking adjustment outside of Machine enclosure – for easy, tool-less adjustment.
Cantilevered main conveyor - for easy conveyor belt change & pneumatic tensioning.
Drive motors mounted outside of Machine enclosure – to protect from coolant mist exposure.
Removable Partitions between Bays – divides areas from coolant.
Gap conveyors to insure part transfer between transfer conveyors – smooth transition between belt types.
6500 gauss rated magnetic platens to hold parts during Deburr operation – Positive part holding through the deburring process.
Quick change brush mounts – Specific to this customer.
Conveyor and P.H. Unit parallelism maintain with built-in adjustment – Insures consistent deburring and promotes extended brush life.
Programmable part Hold Down Unit to insure transfer through Demag field – Insures full demagnification of the part travelling at 20 meters per minute.
Electrical cabinet mounted to Machine frame – Condensed footprint on the manufacturing floor.
Automatic Oil and Lubrication – Less intensive preventative maintenance required.
Spare pump in transfer tank – Redundant capability to protect from overflows.
Large parts Rinse & Blow off bays – removes residual debris from deburring process and enables efficient removal of particulate.
Dovetail Slides with precision feedback – Allows for precise penetration of deburring media part after part.
Roof mounted Mist Collector – Reduces required footprint on the mfg floor.
Part entrance Vision System – protects against overlapped, stacked, or incorrect part loading.
Recommended Deburring Brushes
provide the specified edge radius.
• The three planetary head system removes the burrs on parts ranging from 3mm thick
• This results in an annual throughput of more than 15 million parts.
• The machine can be either bulk fed (operator or robot) or fed directly by the upstream press.
• The system also communicates with the upstream press, centralized coolant system
and downstream conveyors to ensure safe, efficient and effective part processing.
• Coolant is liberally applied during the deburring operation to ensure part cleanliness and extend media life.
• Gap conveyor smoothly transfers parts to a heavy rinse station and demagnetization
and blow-off bays that efficiently remove any residual debris/particulate.
Fine Blanked Specs
Tri-Ten 3 Head Deburring System
See Videos for Fine Blank Deburring
Fine Blank Deburr
Challenge: This customer produces a variety of fineblanked parts and was looking to increase their deburring capacity along with making their deburring process more efficient and cost effective.
Current process: Being deburred on some older equipment these parts would first have the primary burrs removed by a belt sanding operation and then the remaining secondary burrs would be addressed by abrasive nylon brushes.